Durston 1004 Mini Comfort Fit 80 Rolling Mill - 128.1004

Durston 1004 Mini Comfort Fit 80 Rolling Mill - 128.1004

The Durston 1004 Mini Comfort Fit 80 Rolling Mill is purpose-built for jewelers who need precise control over round wire and comfort fit band profiles. Combining a compact footprint with professional-grade engineering, this mill delivers the versatility and accuracy demanded by working metalsmiths without sacrificing bench space.

Built on a one-piece cast iron frame, the Mini Comfort Fit 80 offers exceptional rigidity and long-term durability. The rolls are precision-hardened and ground to 64RC, paired with maintenance-free bearings and large, easy-to-read calibrated discs for repeatable results. The direct drive gearbox ensures consistent, efficient operation across all groove profiles.

The roll set includes 8 full round grooves (1mm, 1.5mm, 2mm, 2.5mm, 3mm, 3.5mm, 4mm, and 4.5mm), 4 comfort fit round grooves (2.5mm, 3mm, 4mm, and 5mm), a 21mm flat rolling area for sheet metal, and four-sided extension half-rounds (D-shapes) in 4mm, 3mm, 2mm, and 1.5mm.

Features

• 8 Full Round Grooves: Sizes 1mm, 1.5mm, 2mm, 2.5mm, 3mm, 3.5mm, 4mm, and 4.5mm for precise round wire across a broad range of diameters.
• 4 Comfort Fit Round Grooves: Sizes 2.5mm, 3mm, 4mm, and 5mm tailored specifically for rolling comfort fit band profiles.
• 21mm Flat Rolling Area: Dedicated flat section for processing sheet metal stock.
• Extension Roller D-Shapes: Four-sided half-round (D-shape) extensions in 4mm, 3mm, 2mm, and 1.5mm.
• One-Piece Cast Iron Construction: Delivers superior strength, stability, and long-term durability.
• Precision-Hardened Rolls: Ground to 64RC for accurate, consistent groove geometry.
• Maintenance-Free Bearings: Reduces downtime and long-term upkeep requirements.
• Direct Drive Gearbox: Provides efficient, consistent power transfer during operation.
• Large Calibrated Discs: Easy-to-read markings support repeatable gap settings.

Specifications

What our Experts Think

• Specialist Comfort-Fit Rolling Performance
  The Durston 1004 Mini Comfort Fit 80 (128.1004) is engineered for precision wire rolling and comfort-fit ring production, making it a highly specialized tool for jewellers who work with bands and profiles.
• Advanced Multi-Profile Roller System
  Features 8 full round grooves (1mm–4.5mm) plus 4 comfort-fit profiles (2.5mm–5mm), allowing seamless creation of both standard round wire and ergonomically shaped ring bands.
• Integrated Flat Rolling Section
  Includes a 21mm flat rolling area, enabling basic sheet metal reduction alongside wire forming—ideal for compact studio workflows.
• Side Extension Versatility
  Comes with D-shaped extension rollers (4mm to 1.5mm) for producing half-round profiles and expanding design possibilities without additional tools.
• Durston Engineering Standard
  Built from a one-piece cast iron frame with precision-hardened rollers (~64 HRC) and maintenance-free bearings, ensuring long-term accuracy and durability.
• Compact but Professional Capability
  Despite its small footprint, it delivers industrial-grade consistency in wire shaping and rolling precision, making it suitable for both boutique studios and serious hobbyists.

Q&A

Q: What is the Durston Mini Comfort Fit 80 Rolling Mill used for?
A: It is a precision jewelry rolling mill designed for forming wire, comfort-fit bands, and light sheet metal rolling, commonly used in professional and hobby jewelry workshops.

Q: What makes the “Comfort Fit” design special?
A: It includes dedicated comfort-fit grooves plus full-round profiles, allowing jewelers to create ergonomic ring shanks and accurately shaped round wire in one machine. 

Q: Does it handle sheet metal as well?
A: Yes, it includes a flat rolling section (around 21mm wide) suitable for small sheet metal forming tasks.

Q: What wire-shaping features does it include?
A: It also offers side extension grooves (D-shapes/half-round profiles) for additional wire forming versatility.

Q: Is it suitable for professional use?
A: Yes, it is built with one-piece cast iron construction, hardened rollers (~64RC), and precision engineering, making it suitable for both studio and production environments.

Q: How easy is it to operate?
A: It uses a direct-drive system with large calibrated adjustment wheels, designed for smooth, controlled rolling with consistent pressure.

Q: What makes this model stand out?
A: Its key advantage is combining comfort-fit ring forming + round wire rolling + light sheet capability in a compact, high-precision mill built for jewellers.

Q: Is it beginner-friendly?
A: Yes, but it is best suited for users who already understand basic rolling mill operation, as precision setup is important for consistent results.

Maintenance Tips

• Clean after use: Remove metal dust and residue from rollers to prevent surface marking and wear.
• Light lubrication: Oil gears, bearings, and adjustment screw regularly for smooth, consistent operation.
• Avoid heavy reductions: Roll in small stages to protect roller alignment and reduce strain on the frame.
• Use clean, annealed metal: Prevents roller damage and ensures a smooth, even finish.
• Check alignment often: Ensure rollers remain parallel for accurate comfort-fit shaping.
• Protect roller surface: Avoid dirty, oxidized, or hardened metals that may scratch or dent rollers.
• Store in dry conditions: Apply anti-rust protection if stored long-term to prevent corrosion.